YS STEEL's high-quality hot-dip galvanized Flat washer is the fundamental pressure-bearing component in the bolt connection system. It is made from high-quality carbon steel through precise stamping and conforms to the GB/T97.1 standard. The washer expands the contact area between the bolt and the component, dispersing the concentrated pressure generated during tightening and protecting the substrate surface from being crushed or damaged.
The Flat washer manufactured by YS STEEL's supplier is fully coated on both the front and back surfaces and the inner
edge,
suitable for long-term outdoor exposure conditions. It can be used in combination with 4.8, 8.8, and 10.9 grade
bolts and
nuts.
Product Testing
Before each batch of Flat washers leaves the factory, multiple-dimensional tests are conducted to ensure the
stability of
engineering use:
1. Dimensional tolerance testing is verified using micrometers and calipers for the inner and outer diameters,
thickness,
and flatness, controlling the stamping deformation.
2. Full appearance inspection to check for burrs, missing materials, and peeling surface defects.
3. Zinc layer testing includes thickness and adhesion tests to verify the bonding strength of the protective coating.
4. Hardness testing to confirm the pressure-bearing performance of the substrate and avoid deformation due to
pressure.
5. Salt spray testing simulates the humid and salty coastal environment to evaluate the long-term outdoor corrosion
resistance.
6. All test records are archived, and test reports can be provided along with the products to meet the requirements
for
overseas project entry and acceptance.
Core Technical Parameters
Standard reference parameters, custom‑produced according to project drawing requirements
Parameter
Technical Specification
Material
Carbon Steel
Matching Bolt Size
M6 / M8 / M10 / M12 / M14 / M16 / M20
Thickness
1.5‑4.0mm(Customizable)
Surface Treatment
Hot‑dip Galvanized
Standard
GB/T 97.1
Application Condition
PV power station, steel‑structure, greenhouse, outdoor machinery
Optional Service
Non‑standard customization, full‑set kits, export packing, OEM service
Product features
- Precise stamping process, excellent flatness, no burrs on the surface, uniform tightening force, avoiding local
indentation.
- Fully treated with hot-dip galvanizing, continuous zinc layer on both inner and outer surfaces, resistant to
moisture,
salt, and coastal salt spray erosion.
- Reserve internal hole coating assembly gap, matching with corresponding specification bolts, smooth installation,
and not
prone to jamming.
- Wide selection range of thickness, complete specifications from 1.5 to 4.0mm, adjustable according to load size.
- Can be combined with spring washers for use, pressure dispersion + anti-loosening dual protection, enhancing node
reliability.
- Flexible supply form, standard parts in stock, support custom non-standard drawings, and packaging for export of
complete
fasteners sets.
Notes for Attention
1. The flat washer only serves to distribute pressure and protect the workpiece. It does not have the elasticity for
anti-loosening function by itself. For vibration conditions, it is recommended to use it together with a spring
washer.
2. During construction, strictly follow the designed torque to lock the bolts. Excessive torque may cause the washer
to
deform under pressure, reducing the pressure protection effect.
3. During transportation and installation, avoid hitting and scratching the zinc layer with hard objects. The damaged
areas
of the coating will be prone to rusting first, shortening the outdoor service life.
4. When selecting the model, choose the appropriate thickness based on the actual load. Thin washers are not suitable
for
heavy-load pressure-bearing nodes.
5. Store in a dry and ventilated environment. Take protective measures when stacking to prevent early rusting due to
long-term dampness.
FAQ
Q1: Can flat washers be used alone in vibration-type engineering joints?
A1: They can be used alone in static light-load scenarios; for outdoor joints with long-term wind vibration, it is
recommended to assemble them in combination with spring washers.
Q2: Can special flat washers with enlarged outer diameter or inner hole be customized?
A2: Customization is supported. The inner diameter, outer diameter, and thickness can all be adjusted for production
according to the customer's drawings.
Q3: Can your company's flat washers be packaged together with hot-dip galvanized bolts for shipment?
A3: Yes, they can be combined with bolts, nuts, and spring washers for shipment. The packaging can be unified.
Q4: What are the delivery times for standard products and customized products?
A4: Standard specifications will be shipped within 3-6 working days; non-standard customized orders have a production
cycle
of 7-14 working days.
Q5: Can the product provide quality inspection reports for overseas project approval?
A5: Quality inspection documents can be provided for each batch to meet the requirements of overseas project
acceptance
and customs data submission.
Q6: How to apply for samples? Is there a sample fee?
A6: Standard specifications are free; the freight is borne by the customer; non-standard customized samples require a
small
processing fee.
Q7: Can the outer packaging be printed with the customer's brand logo? Can OEM branding be supported?
A7: OEM is supported. The packaging labels and logos can be customized according to customer requirements.
Use this form to request a quotation for steel products, or for cut and fabricated parts. Our team reviews the specification, confirms stock or production schedule, and replies with price, lead time.
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